What Is Metal Deck?
Metal deck, also known as steel flooring or corrugated tin, is used in composite slabs to add strength and stability. It transfers loads through diaphragm action and reduces the amount of concrete required, which results in lower costs.
There are many different types of metal floor and roof decks, each with their own unique profile. The main differences between them are their width of ribs and gauge.
Strength
Metal deck is a strong and durable structural material used to construct composite floor slabs in multistory buildings, bridges, and other construction projects. The deck sheets are spanned and fixed over steel beams, and concrete is poured to create the composite slab. The composite slab is stronger and more stable than a pre-cast concrete solution. It is also easier to install than traditional steel reinforced concrete floors. Shear studs are site-welded to the decking, which transfers horizontal shear forces between the concrete and the steel beams.
Aside from their strength and durability, metal deck is a sustainable material that helps buildings attain LEED certification by reducing waste. It can also be perforated or incorporated with sound-absorbing materials to improve acoustics in indoor spaces. Metal decking is also used for walkways over sensitive habitats.
Durability
Steel framing is a better choice than lumber because it doesn’t twist or shrink. This durability makes it ideal for constructing buildings in areas prone to severe weather conditions like tornadoes, hurricanes, and earthquakes. It also resists corrosion.
Metal floor deck is available in a wide variety of profiles and gauges. Each profile offers different strengths and stiffness, which allows engineers to choose the right materials for each project. It is often welded to supports with either arc spot welds or arc seam welds.
When welded properly, these welds can be extremely durable and last for a long time. However, it is important to regularly inspect and replace any closures that become damaged or worn. This will ensure that the ends of the deck are sealed properly and provide a protective barrier.
Lightweight
Metal deck is a key structural steel component used in commercial construction. It is formed by cold forming structural grade steel coil into flutes and ribs in different shapes. Engineers specify different metal deck profiles based on specific design applications. Each profile has its own unique material properties derived from the shape of the corrugations and gauge.
When paired with normal or lightweight concrete, metal deck is an effective way to stabilise the frame of a building. It helps distribute lateral loads and can transfer wind load via diaphragm action.
Steel deck is available in a range of depths, sizes and finishes. Non-composite metal deck can also be used as a temporary support structure during slab casting to avoid costly shoring. It is also made from recyclable materials.
Flexibility
Metal floor decking is a key component of building construction. It helps reduce costs and provides strength, durability, and flexibility for a variety of projects. It is also easier to transport and install than precast concrete.
Different profiles of steel deck are used for specific designs. The shape of the corrugation and gauge (the thickness of the steel) give each profile its own material properties. Engineers specify these characteristics to maximize the metal deck’s strength-to-weight ratio for efficient design applications.
To connect metal deck sheets, it is typically welded using a screw gun or an arc welding system with a weld washer. A weld washer reduces heat and protects the weld from burn through in thinner sheets of metal deck. It is important to use the right type of washer when welding metal deck.
Cost
The cost of metal deck varies depending on several factors, including steel prices and the size of the project. Large projects can benefit from bulk purchasing, reducing the per-unit cost of metal decking. Other considerations include steel gauge and profile type.
Unlike wood framing, metal deck does not warp or twist over time. As a result, it saves time and money on maintenance and repairs. Moreover, it can help earn LEED points for green buildings.
Additionally, metal decking can be coated with a variety of coatings to protect it from corrosion and improve its appearance. The coatings can also provide further protection from fire and impact. The coatings can also be used to assist with floor level recognition in multi-storey buildings. This reduces the need for scaffolding and saves on site storage costs.
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